Frozen Fruits Processing Line
Frozen fruits production line is specially designed for making frozen fruits from fresh ones. And the frozen fruits often come with different shapes, like dice, slice, halves and so on. As a professional manufacturer and supplier, we can tailor make frozen fruits processing line with quality machines to meet customer needs, like production capacity, factory scale, and so on. Please do not hesitate to contact us for more details.
How to make fruits into frozen food?
There are seven steps for frozen fruits production. The details are as follows:
What preparations should you make before quick freezing?
Now let’s start frozen fruits production business!
Pre-cooling fruits for freezing
This process can cool down the cut fruits. Because it can not only retain the original texture, taste, color, and appearance of the peaches, but also save energy for the next freezing process.
Removing excessive moisture
In order to improve the taste of frozen fruits, this step is necessary. For this, fruits dewatering machine can help you to remove excessive moisture.
Frozen fruits production
If you want to make frozen fruits, tunnel freezer is the best choice for you. It is suitable for making large capacity of fruits. And the temperature can get -80 to -120°F during freezing.
Weighing and packing
Finally, you can package frozen fruits according to required weight. We can provide you with different types of packing machines for your choice.
Which quick freezer equipment is suitable for you to make frozen fruit?
In general, there are four quick freezing machines for your choice. Including tunnel quick freezer, single spiral quick freezer, liquid nitrogen freezing cabinet and liquid nitrogen tunnel freezer. You can choose a suitable one according to your requirements.
Tunnel quick freezer
It is the rapid freezing of various food products, including vegetable, fruits and more. And it consists of a series of cooling and mesh belt conveyor. What’s more, this freezing machine adopts a three-dimensional conveyor system with a compact structure and a small footprint, ensuing stable and reliable performance. If you worry about its energy consumption, it is not necessary. Because it is an efficient and energy-saving new product, consuming 30-40% less electricity compared to similar products.
Single spiral quick freezer
This freezing machine can also freeze fruits with a large scale. Because it conveys fruits through chain drive, synchronous triple drive. And the overall structure of the equipment is fully welded by SUS304, with stronger load-bearing capacity. Then these conveyor mesh belts are made of SUS304 food-grade spring steel wire, which has high strength and a service life of 8-10 years. Usually its applicable width is 400~1372mm. More importantly, we will select edge guards according to customer needs to prevent products from falling.
Liquid nitrogen freezing cabinet
Liquid nitrogen box quick freezing machine is consisted of insulation layer, fans, controller, solenoid valve, LN2 injectors and pipelines. It need to be connected to liquid nitrogen storage tank or liquid nitrogen supply pipe through pipeline for using. After start-up, liquid nitrogen go through the solenoid valve, sent to several injectors inside, for direct injection towards the food. At the same time, several fans start to work, to let the nitrogen gas-liquid mixture flow through every inner space of cabinet. The temperature inside could reach as low as -190℃. For this, the nitrogen gas-liquid mixture inside cabinet ensure full heat exchange with the food on the shelf, food temperature decreased by 30 degrees per minute. Finally, the freezing could be finished after just a few minutes.
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Capacity: 100-2000 kg/h
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Power: AC380V/50Hz
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Refrigeration method: liquid nitrogen
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Freezing temperature: room temperature to -196℃
Liquid nitrogen tunnel freezer
It is modular in design, enabling you to expand production by adding additional tunnels for a longer freezing production line. And liquid nitrogen temperatures can reach minus 196 degrees Celsius(-196 ℃). When it is in contact with food, Gasification will be able to take heat away more quickly. The ultra-low temperature and high heat exchange rate achieve a really quick frozen. Such rapid freezing, generating the smallest ice crystals, and helps maintain food texture.
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Capacity: 100-2000 kg/h
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Freezing time: 1-30 minutes, customization
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Power: 380V/50Hz
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Refrigeration method: liquid nitrogen
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Freezing temperature: room temperature to -196℃
Why so many frozen fruit producers choose to buy frozen fruit processing line from YOTO?
The above is the production process of freeze-dried fruits. Fruit can not only be freeze-dried, but can also be made into jam. If you are interested in it, we can also provide you with jam production related solutions.
